Practical Process of RMG Industry

Ultrasonic Fabric Cutting Machine for Cloth Cutting

Ultrasonic Fabric Cutting Machine:

Ultrasound fabric cutting machine and this system with imported swiss, cutting soft and delicate solid edge correcting import infrared sensor system, accurate positioning , automatic tension control system adopts imported PLC, equipped with microcomputer touch screen can be recorded based on the actual situation of production of the production data.

Technical data:

  • It is suitable for longitudinally cutting the label scroll into label tapes with soft cutting edges·
  • Width of scroll: 265 mm at most
  • Select Width : 7mm-265mm at most
  • Cutting Speed: 50m/mm, the speed is adjustable continuously for cloth cutting
  • Machinabile raw material: all the hot melt fibers, cotton yarn component up to 70%

Development in Cutting Department:

The cutting department follows the following formats for the inter-department and intra-department communication. These sheets are filled at various stages of cutting, which basically constitutes of receiving of the material, spreading, cutting, and dispatching. The cutting department fills up the requisition form to request for fabric from the store, which is then released by the store with the fabric issue form. The fabric received is then stored in the department itself before it can be used. The CAD department also gets a requisition from the cutting department for the release of the marker for a particular order; again it is received with the issue format. This is the way in which the cutting department gets the required instruments and the raw material.

Machine Report after Cutting Process:

Marker Checking:This is the last format for checking the receiving of all the materials. The department keeps a check of all pieces that are to be cut and ensures that the marker has all the pieces of all the sizes on it. This cross checking of the marker is essential as it ensures a safety check and the department can bring it to the notice of the CAD department if there is anything left, hence it can escape a big loss, since very little can be done after the fabric is cut. 

Pre-Production Planning Report: On receiving the order, the merchandising department sends a pre-production planning form to all the departments in order, starting from cutting department, followed by sewing and finishing department. All the departments fill in the expected date of start of the order and accordingly the expected date of finishing the order is also filled. After this repot is filled in by every department, then the production hours taken is determined and also the delivery date. So, this report helps to plan the expected delivery date of the order.

Cutting Workmanship Report :A report is also prepared indicating the workmanship of the operators in the department based on the defects, which occurs in cutting. The workmanship is calculated for the department and not the operator. The more is the number of defects lesser is the workmanship. Generally, the defects occurring are 0 and the workmanship is 100%. 

Spreading Sheet :A spreading sheet is filled up while spreading the fabric. This is filled by one of the operator engaged in spreading. The report is filled-in after every roll of the fabric, and includes the details of that particular fabric roll, and also the number of layers lay down by the previous roll and the total number of layers spread. After the cutting is done, the same report is filled for the range of part numbers that is useful for tracking the fabric roll, in case of re-work on any piece. 

Interlining Cutting Report: Along with the fabric, the other thing cut in the cutting department is the interlining. A size-wise report of cutting of interlining is also maintained to keep a check on the cutting of the interlining.

Reject and Rework Record Form:A report of the number of rejects and reworks is maintained in order to get the efficiency of the department. This provides a platform for taking future decisions and planning in the future.

Cutting section work process map:

1. Order, Document received from marketing / sample section.
2. Plan received from planning section.
3. Sample / pattern received from sample section.
4. Fabric received from store.
5. Marker requisition to CAD.
6. Fabric spreading.
7. Marker checking with check table man.
8. Cutting, scissoring & collar, cuff process.
9. Numbering
10. bundling
11. Send to 100% panel check table.
12. Print parts send to print section
13. Received print & embroidery parts

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