Practical Process of RMG Industry

Consumption for Mens T–Shirt and Polo Shirt

Consumption for Mens T–Shirt and Polo Shirt


Item# men’s basic t-shirt s/slv with bk moon

Fabric 100% cotton s/j ( GSM 180) Enj+ silicon wash

Size range M - 3xl (consumption on size- xL , body length 76 cm

Slv length 23 cm

Chest 60 cm

B/length , 76 + slv length ,23 + Allowance , 8 x chest, 60 + 6cm x 2 x Gsm, 180 ÷ 10000000 x dozen, 12 = 3.05 con + 10 % dyeing wastage = 3.35 con kg per dozen


Body con =3.35 kg

Nk rib con =0.15 gram

Bk moon con = 0.20 gram

Total con = 3.75 kg (per dozen)





Costing

Yarn = 3.75 con x $ 3.70 per kg =$ 13.87 (dozen)

Knitting = 3.75 con x $ 0.15 per kg = $ 0.56 ‘’

Dying =3.75 con x $ 1.40 ‘’ = $ 5.25 ‘’

Total = $ 19.68 + 10 % knitting wastage = $ 21.68 per dozen

Fabric = 21.68 per dozen

Trim = 2.50 ‘’

Cm = 4.00 ‘’

Print = 2.50 ‘’

Emb = 3.00 ‘’

TTL =$ 33.68 per dozen ÷12 = $ 2.80 per pcs




Consumption of Polo Shirt

Item # men’s polo shirt s/ slv

Fabric – 100% cot dabble locust 210 gsm

Size range – M - 3xl ( con - on size xl ) body length = 76 cm

Slv length = 23 cm

Chest = 54 cm

B/length , 76 + slv length, 23 + allowance, 8 x chest ( 54+6 ) x 2 x gsm, 210 ÷ 10000000 x 12 dozen = 3.23 con +20% dyeing with knitting wastage = con 3.87 kg per dozen



Machine Lay out for polo shirt short slv

Item# men’s basic polo shirt short slv

1. Shoulder joint O/L – 01 M/C

2. Shoulder top sin F/L - 01

3. Placket rolling p/m -01 ( both side edge ¼)

4. Placket joint P/M - 02

5. Noose tack P/M - 01

6. Nk collar cutting O/L - 01

7. Collar tack P/M - 01

8. Placket 1/16 top sin P/M – 01 ( lower part right side)

9. Collar piping F/L -01

10. Placket 1/16 P/M - 01 (upper part right side edge)

11. Placket kasa O/L - 01

12. Placket top sin P/M – 01 ( top part left side pattern top sin )

13. Placket box P/M - 02

14. Woven label make P/M -01

15. Nk label top sin P/M - 02

16. Body hem F/L - 01

17. Cuff cutting O/L - 01

18. Cuff joint (slv) O/L -01

19. Cuff top sin F/L - 01

20. Slv joint O/L - 02

21. Body side joint O/L - 03

22. Slv tack 1 P/M - 01

23. Slv tack 2 P/M -02

24. Side vent tack 1 P/M - 01

25. Side vent top sin P/M - 02

26. Placket hole ( hole m/c) - 01

27. Placket button ( button m/c) - 01







Total P/M -20

‘’ O/L - 10

‘’ F/L - 04

Hole m/c - 01

Button m/c – 01

Total m/c = 36



Note : total out put per hour 150 pcs & up

Total men power 50 & up






Machine Lay out for t-shirt




Item # Men’s Basic R/nk t- shirt s/slv







1. Shoulder joint O/L - 01 m/c




2. Shoulder top sin F/L - 01




2. Nk rib tack P/M - 01 ( s/b follow m/ment )




4. Nk rib joint O/L - 02


5. Nk piping F/L - 01


6. Nk piping tack P/M - 02


7. Woven label make P/M - 01


8. Nk top sin F/L - 01


9. Nk label top sin p/m - 02


10. slv hem F/ L - 01


11. Slv joint O/ L - 02


12. Slv top sin F/L - 01


13. Body side joint O/L -03


14. Slv tack 1 P/M -01


15. Slv tack 2 p/m - 02


16. body hem F/L - 01




Total = P/M - 09


'' F/L - 06


'' O/L - 08




Total = 23 M/C







*** Total man power = 48 pcs & below




***Total output capacity per hour 170- 180 pcs & above







Engr. Kh. Mashiur Rahman, Email: garmentspedia@gmail.com

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