Standard Minute Value Calculation
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1. SMV= Basic Time + allownces2. Line target= (total MP X WH X 60)/SMV
3. EFFICIENCY= (Totl Prodn x SMV X 100)/( Total MP x WH X 60)
4. Line performance= ( Line output x 100 )/Line target
5. Productivity = (Line Output x 100 )/ Line input
6. Spent Minute = MP x WH x 60
7. Produce Minute = Standard Minute Value- SMV or SAM x Line Output Quantity
8. Shipped Minute = SMV x Shipment Quantity
9. (CPM) Cost per minute (ship minute baisses) = Factory overhead cost/Earn Ship Minute
10. (CPM) Cost per minute (production baisses) = Factory overhead cost/Produce Minute
11. CPMPH=(Direct labour cost+Factory OH)/(Total MP x working day in a month x working hour in a day)
12. ACPPM=
13. CM(cost of making) = Standard Minute Value SMV x CPM
14. Basic pitch time (BPT)= Total Cycle Time/Total MP
15. Worker potential = 3600sec/Basic Pitch Time
16. SPT (standard total processing time)= BPT x (1+allowance time)
14.MMR(man machine ratio to = total factory manpower/total utilize time
15. Productivity Gap= (worker potential - current prodn) x 100/ current prodn
16. Watch ERROR% = Elapsed Time – (TEAS+TEBS)/ Elepsed Time x 100
TEAS=Time elapsed after study ; TEBS= Time elapsed before study
17. UCL= BPT/Wanted Organigation Efficiency% it may (65-95)%
18. LCL=( BPT x 2)-UCL
UCL=upper control limit ; LCL=lower control limit
19. Required days for the schedule= Total order Quantity/Average target
20. Re-SMV= (Total MP x 60)/Average target
21. Loss pieceses= (Total loss hours x 60) /Re-SMV
More SMV Calculation
1) Roll pick up
Sec =
Avg. Time (Sec) × Total Roll × M.P / Lay × Marker× 60
2) Marker Setting
Before Lay =
After Lay =
3) Layering
Sec =
Avg. Time (Sec) × Lay × M.P / Lay × Marker × 60
4) Cutting
Parts =
Avg. Time (Sec) × Marker Pcs. × Pattern parts / Lay × Marker × 60
Bundle Chart Registry
Total Time (Sec) / Lay × Marker × 60
5) Bundle Chart Writing
Avg. Time (Sec) × Marker Pcs. × Pattern parts / Lay × Marker × 60
6) Numbering
Parts =
Avg. Time (Sec) × Marker Pcs. × Pattern parts / Lay × Marker × 60
7) Bundling
Parts =
Avg. Time (Sec) × Marker Pcs. × Pattern parts / Lay × Marker × 60
8) Checking
Avg. Time (Sec) × Marker Pcs. × Pattern parts / Lay × Marker × 60
Total + (Total × 12-15%) =
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