Sewing Quality Controller Job
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Job Title : Sewing Quality Controller
Reports to : Assistant Manager (QC & Audit) / Quality Incharge
Duties and Responsibilities
- Providing supervisor to entire line for quality.
- Random checking of garments in the line.
- Machines well maintained, clean with unscarred table tops.
- Bobbins being wound on sewing tables, using winding apparatus.
- Operator SOP available on all machines, duly signed and acknowledged by shop floor authorities.
- Mockups available on critical operations.
- Random measurement checking finishing goods in the line.
- Providing supervision to entire line for quality.
- Sewing Quality Controller Job Responsible for Quality assurance.
Check List
Approved sample +PP comments +approved trim card should be displayed @ the end of the check table. If fty needs duplicate samples for other dept. fty QCM is responsible to check sample against the approved PP , signed off & distribution.- Quality process has to set in the sewing line during input.
- End of front , back ,assembly 100% inspection
- Machine check list need to follow up
- Need to set roving QC & 7/0 inspection follow up.
- Pilot production approval for bulk & need to check measurement, quality, label attachment etc.-RD-Pilot production approval form
- Each machine needs to hv a standard mock up with operation standard, SPI, needle gauge, Tex of thread + mock up needs to be approved by line quality in charge
- Pilot wash if necessary
- Follow approval standard for washing
- Pilot production approvals after washing –RD-Pilot production approval form
- Factory has to keep wash standard at the finishing dept for finishing dept. to verify the final product.
- If any measurement discrepancy fty needs to update cutting dept on the additional shrinkage for pattern adjustment.
- All the over lock machine must hv metal gauges.
- Finishing boards should be made with one side Tin + other side hard boards that should be approved by quality in charge.
- Product safety controls
- Any inspection table qc checking 100% measurements + patterns shapes that table should hv approved hard patterns.
Measurements
- Machine operators sew smoothly, giving the impression of being adequately trained.
- On site job trainers/technicians available to assist and re train, operators, when required.
- Product flow looks smooth without undue heaps visible.
- Every half day 02 pcs for all POMs per size which are coming out
- After wash fty needs to check 02size set.
- 100% measurement evaluation fty needs to follow tally sheet.
- TRAINING REQUIRED: Management Training
- If any OOT conduct AQL for output for OOT POMs.
- If fail, 100% inspect & repair
- If pass – corrective action for Sewing Quality Controller Job
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