Maintenance Manager
- Implemented TPM system successfully and maintaining zero breakdowns in all the units.
- Going abroad for sourcing the machines and garments accessories example China, Europe, Japan,
- Implementing ISO9001 and SA8000 total group with DNV peoples.
- Responsibility to handling 3 factories total maintenance and Technical / New Projects setup the Formal trousers and Jackets and Suits units. Purchasing new machines accordingly styles and layouts setting new projects complete electrical and utility.
- Making attachments in house and giving training to all mechanics to in special sewing machines like Pfaff and Duerkopp Adler Juki and utility like boiler compressor vacuum pumps and pressing unit like macpi, rotondi ramsons, veit, machines.
- Maintaining spear parts stock accordingly nos of machines and doing proper maintenance in time to time all the machines. And utility / Electrical I have standard schedules SOP (Standard operating process)
- Total Technical problems and how to use special attachments doing RND for reduces the man power in production floor and increase the productivity and qualities.
- Implementing TPM system for all the units successfully.
- Going abroad for sourcing the machines and garments accessories China (Shanghai), Europe.
- Hands-on Technical expertise in Total maintenance and new projects for knitwear / Suits Ladies and Gents / Denims / Washing / ETP Plant / Dry processes and all types of woven / Denim and knitting Apparels (Garments) and Spinning / Knitting / Dyeing / Printing / Embroidery / Machinery’s.
- Having good experience in India and abroad total 12 years.
- Excellent understanding of machines maintenance and Mechanical, Civil work, Electrical HT and LT connections / Diesel Generators, Washing units, all types of boilers up to 6 ton / ETP plant / RO plant, centralized A/C units / Embroidery units / printing units and all types of special Sewing machineries / Knitting machines.
- I was handled successfully Biological Effluent Treatment Plant up to 11 KLD, I was take caring entire operations and maintenance of the ETP Plant.
- Specially trained By Juki, Japan on special machines Technical, other than all basic machinery Past experience of handling New projects for machinery installation and making layout for complete factory as per the compliance and special training for total maintenance team.
- Completely responsible for successful operation and maintenance of the plant / machineries and group.
- Setting up the ECO Green (LEED) factory starting from civil / electrical works to set up the factory.
- Implementing the Maintenance System TPM (Total Productive Maintenance) and OEE (Overall Equipment Effectiveness)
- Setting up the SOP for total maintenance and projects
- I taken best project manager certificates
- Set up the Slandered SOP for entire maintenance (preventive maintenance) and set up the best spear parts inventory system.
- Successfully budget implementations for Sewing Maintenance / Plant and all utility / general maintenance for quarterly and yearly (including man power). I saved yearly maintenance cost 20% on total budget.
- Entire group Machineries purchasing and Negotiating prices importing machines from direct manufacturing.
- Self confidence to work and successful and I always believe in team works and reporting CEO / Chairman.
- Responsibility to handling 11 factories total maintenance and technical setting new project from spinning / knitting / Dyeing unit with ETP plant up to 11 KLD / Garmenting / handling total 3900 sewing machines with all electrical / mechanical / civil works.
- Purchasing new machines accordingly requirements and having good negotiating skill.
- Always believe in team work and belting team to achieve the goals.
- Training programs for all sewing machines mechanics and electricians / schedule for all machines / sewing / Utility / electrical / Spinning unit / Knitting unit / Dying unit / Printing unit / Embroidery unit entire maintenance team.
- Having Special software to making the new projects layouts complete as per the factory compliance and as per buyers requirements.
- Strongly coordinating with management and reporting to MD (Managing director).
- I have set up the SOP for total maintenance dept including RND dept and CMD (Centralized maintenance dept).
- Inventor of Pintable used for knits fabric to match linings CNC cutter and auto spreading machines.
- My big challenge is maintaining the zero breakdowns and reducing the maintenance and projects cost minimum 30% what you are spending on now.
- New projects handling CIVIL works and electrical work to complete installing the machines and up to getting out put as per the target.
- I can handle up to 20000 sewing machines group with all utility / electrical / civil / spinning unit / knitting unit / Dying unit / Printing unit / Embroidery units Maintenance and projects.
- ISO 9001 SA 8000 Core Team member to implementing ISO standard for Org.
- Committed, young and technically sound professional with systematic approach to work.
- Daily MIS reports for all the units’ total maintenance sending MR / cc to Directors and good communicating to all daily activities.
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