Garment Manufacturing Technology
Project description: Name of the company; Date of establishments; Owner and investors; Type of company; Location and address; Lay out plan of a factory; Total land area; Number of building and floor; Total floor space; Floor space of each section; List of buyers and customers; Transport facilities; Organogram of the company; Total number of departments; Name of the department and tasks; strength of each department; Job description and specific tasks of different positions; Training and development;
Pattern Section :Booking; Pattern; Types of Pattern; Pattern Making Methods; Marker Preparation; CAD; CAD operation and consumption from CAD;
Sample Section: Different types of Sample ; Sample Preparation;
Fabric Spreading: PP Meeting; Size Set; Pattern; Lay Sheet; Spreading faults and solution;
Fabric Cutting: Work Flow of Cutting; Cutting Report; Cutting ratio set up; Cutting faults and solution; Bundling and Tagging; Timing;
Sewing Section: Lay out; Planning; Machine; Attachments/Guides/Work aids; Timing Report; Type of Sewing Defect and solution;
Inline Quality Checking System; End Line Quality Checking System; In/End Line Quality Report; QC Process, How To measure; 7/0 System; Traffic light system;
Industrial engineering: IE Operation breakdown documents; Time study report; Loss time report; List of machinery;
Machine lay out format; OFF standard time format; Wastage calculation format; Capacity study report; PMTS report; SMV calculation;
Application of work study; Formula application; Takt time calculation; VSM data log sheet study; Operation Bulletin report;
Line balancing format; Any kind of software application in IE department; BPT calculation with graph; Thread consumption format;
Developing and maintaining skill matrix; Performance rating; WIP control; GSD code application; Improvements;
Lean Process: Application of Lean Garment Manufacturing Technology process. 5S,6S,Kaizen, Kanban, VSM, Cellular lay out system; Improvements;
Quality Control & Quality Assurance: Fabric Inspection procedure; Size Set sample &pattern Rectification; Cutting report; Fabric Cutting Sewing Defects/ alter name;
Quality Management Assurance Department; Responsible Machine/man; AQL; Sampling; Final Inspection /in line report analysis; All quality related Report; Faults and solution; Major faults and minor faults; 1st quality and 2nd quality; Improvements;
Inspection: Garments Inspection System; Types of Defects and solution; Reject discussion; 4 point system; Shade Band & Blanket; Shrinkage; Test documents;
Printing Section: Printing; Types of printing and printing process; Defect of Printing; Rectify the printing problem;
Embroidery Section: Embroidery; Different Types of Embroidery
Defect of Embroidery and solution; Embroidery consumption and costing; Garment Manufacturing Technology costing calculation
Merchandising: Consumption (Any kind of raw material); Costing (Any kind of raw material); Shipment documents; Measurement sheet; Fabric tracker report; Order description; Time and action plan; Production status; Packing and Unpacking instruction; Cartoon and Polybags instruction; Purchase agreement sheet; Any kind of inspection format; Quantity breakdown analysis; Pay terms; International commercial terms; Care label instruction document; Fabric booking document; Material requisition documents; Commercial activities; Quality manual for particular buyer; Marketing; Cost Sheet; PO Sheet;
Washing Section : Washing; Types of Washing; Effect of washing on Garments; Washing Faults and solution; Knowledge about Washing Process (Dry & wet Process with recipe); Collect before and after wash sample;
Finishing Section :Final Inspection process(AQL); Defects of the finishing Process and solution; Work Flow; Trims List; Packing List; Button measurement
Iron; Packaging; Assortment;
Maintenance Section :Machine Maintenance; Mechanical Store; Oiling & Servicing; General Machine Problem;
Compliance Compliance Department, Audit Department Audit Department and Garment Manufacturing Technology Department
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