Report on
Industrial Training Report
Course Code: TEX 4004
Duration: 2nd May-30th July2009
@
KK Knitwear LTD
Ambala, Gazipur.
Supervising Teacher:
MRS. BITiHI Chowiidhury
Prepared By-
Md. ZakiiarIA
ID: 053109090023
1st batch , BSTE
Department of Textile Engineering
ZYZ University
Now I wish to take this excellent opportunity to thank a lot of people who have assisted and inspired me in the completion of my training period:
Mrs. rrt chowdhury , my supervisor, to whom I am extremely indebted for his tremendous support and guidance throughout my training period. Being working with him I have not only earned valuable knowledge but was also inspired by his innovativeness which helped enrich my experience to a greater extent. His ideas and way of working was truly remarkable.
I also express my gratitude to Prof. Dr Md. jaman Islam ,Head, Department of Textile Engineering, for his support and continuous guidance throughout my long journey in din University and the industrial training.
I would like to thank the management of the JJ Knitwear Ltd. for giving me the opportunity to do the industrial training successfully and also their valuable suggestions. My deepest appreciation goes to Mr. jahid Islam, General Manager, Knitwear Ltd. for his permission to conduct my industrial training without which it would be uncompleted. The generous support is greatly appreciated.
I would also like to thank executives, senior executives and other officials of Knitwear Ltd. for helping me to complete industrial training successfully. My gratitude also goes to all the employees of Knitwear Ltd. for their sincere co-operation, support and valuable advices.
Last but not least, thanks go to my precious family for their never ending love and inspire at every stages of my life. Without their continuous support I realize that I would not be a person I am right now.
Introduction:
Industrial Training attachment is the first step to professional life of student, especially of technical Side. It’s an indispensable part of study a practically running processing technology of an industrial unit for a student .In our university , processing machines are not in continuous running condition, so it would only provide demonstration of mechanical features & processing technology of the material in accomplishment of the theory there of but not of the situational variables to achieve practical knowledge. So two months industrial attachment program in a dyeing mill was arranged for us.
Textile education can’t be completed without industrial training. Because this industrial attachment program minimizes the gap between theoretical and practical knowledge and make me accustomed to industrial environment. I got an opportunity to complete two month long industrial training in Knitwear Ltd , which is a 100% export, oriented composite Knit Dyeing Industry. It has well planned & equipped fabric and Knit dyeing-finishing units in addition to facilitate Knitting and Knit wear manufacturing.
The rational behind the existing structure and future expansion of Knitwear Ltd is to capture value-added at each stage of the textile manufacturing process.
Despite Bangladesh’s lack of indigenous cotton production capacity, Knitwear Ltd has leveraged Bangladesh’s labor cost advantage and export competitiveness to the Maximu
TABLE OF CONTENT
Chapter No.
|
Industrial Training Report Title
|
Industrial Training Report escription
|
page no.
|
Introduction
|
5
|
||
Chapter-
1
|
History
of the Industry
|
Establishment,
Chronological development, Location, Manpower, Administration, Human Resource
policy
|
|
Chapter-
2
|
Layout
Plan
|
Overall
View Of the Industry, Department wise individual layout plan
|
|
Chapter-3
|
Laboratory
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Laboratory work sequence
flow chart( Order received –dye selection- Lab dip submit-lab dip
approve/reject-pre production making),M/c specification , Dyeing Process
follow up, lab dip making, Shade matching, Dyestuff strength test, Salt/Soda
test, Carbonization
|
|
Chapter-4
|
Batching
|
Grey fabric Inspection,
Fabrics faults identification, Available fabric structure Identification
(S/J, D/J, P/Q, Lycra, Fleece, CVC, and Polyester etc), Batch Calculation,
Batching process follow up
|
|
Chaper-5
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Dyeing
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Dyeing work flow chart, M/C
Specification, Pretreatment (Scouring, Bleaching), White fabric Dyeing, color
fabric dyeing(Light, medium, Dark),
Enzyme wash, Different dyeing process follow up, Dyeing on Cotton,
CVC, 100% Polyester, Nylon and other available fabric.
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Chapter-6
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Finishing
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Finishing process sequence,
M/C specification, Online quality control, Fabric Inspection, Dyeing faults
analysis
|
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Chapter-7
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Offline
Quality control
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Color
fastness test(
|
|
Chapter-8
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Maintenance
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Daily maintenance, Monthly
maintenance and yearly maintenance.
|
|
Chapter-9
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Utilities
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Generator, ( capacity,
wiring, brand name…..)
|
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Chapter-10
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Etp
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Effluent treatment plan
flow chart
|
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Chapter-11
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Knitting
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Follow chart of knitting
section, M/C of the knitting section, production calculation
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CHapter-12
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Garments
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Follow chart of the
garments section, M/c of the garments section
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Chapter-13
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Marchanding
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Work
of the Marchanding section
|
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Chapter-14
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R&D
|
Research and development of
the factory activities
|
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Conclusion
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End of Industrial Training Report
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